Production Planning System (Sauce Manufacturer)
Industry : Manufacturing
Russia's largest manufacturer of natural soy sauces, teriyaki sauces, chili sauces, and nori chips. The only enterprise in the country producing at industrial scale. Main sales channels: federal retail, HoReCa, B2B distribution in Russia and CIS countries.
Task
Minimizing operational costs through precise production planning and inventory optimization. Natural fermentation technology requires strict time cycles, reducing flexibility when demand changes. Planning errors led to product shortages or overproduction.
AI implementation process
Audit and data collection
Inventory analysis, production capacity assessment, integration with historical demand forecast data
Logic module development
Mathematical model accounting for fermentation specifics and production constraints
Technical integration
Linking with existing ERP and MES systems
Testing and launch
Test cycles on real orders
Client results during the AI implementation process
Revenue growth with AI
Revenue growth without AI
according to McKinsey & Company
20% reduction in storage and waste disposal costs
Accurate factory utilization forecasting months in advance
Autonomous production plans minimizing human factor influence
More about the solution
We developed and implemented an automated planning system that aligns market demand with the rigid technological constraints of production.
The model automatically collects data from the ERP system, taking into account current warehouse stock and plant production capacity.
The system analyzes competitor sales and external market trends to forecast demand more accurately.
The user sets the desired time period, and the model generates an optimal production schedule, balanced by line load and warehouse space.
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